Cable & Wire Harness
Custom cable assemblies, wire harnesses, overmoulded cordsets and panel looms, built to IPC/WHMA-A-620 and tested to 100%.
Built to print
Harnesses that fit the enclosure the first time
Most harness problems are not soldering problems — they are dimension, routing and strain-relief problems that only appear at final assembly. We review the harness drawing against the enclosure it has to live in before anything is cut.
From a two-wire jumper to a full panel loom with hundreds of circuits, the build runs on a formboard against a controlled drawing, with crimp height monitored and every assembly continuity- and hipot-tested before it is packed.
Get a quote- IPC/WHMA-A-620 Class 2 and Class 3 workmanship
- Crimp pull-force and cross-section testing on every setup
- 100% continuity, insulation resistance and hipot testing
- Overmoulding and low-pressure moulding for sealed connectors
- UL, CSA and CE compliant cordsets and power cables
- Serialised labelling and per-assembly test records
Capabilities
Cable and harness capability
Automotive, medical, industrial control and telecom harnesses, from a single prototype loom to weekly kanban call-off.
Wire harnesses
Formboard-built looms with breakouts, branch tapes, split loom, braided sleeving and heat-shrink identification.
Cable assemblies
Discrete, ribbon, coaxial, twisted-pair, shielded and fibre assemblies with controlled length tolerances.
Overmoulding
PVC, TPE and low-pressure moulded strain relief and sealed transitions to IP67 where the application requires it.
Electrical test
Automated test benches to 4,000+ points: continuity, shorts, resistance, insulation and dielectric withstand.
Shielding & EMC
Braid, foil and combination shields with 360° terminations and backshell grounding for noisy environments.
Traceability
Wire lot, connector lot, crimp tooling ID and operator recorded per build for audit-ready history.
Technical envelope
What our network can build
Typical limits across the qualified supplier base. Outside this envelope? Ask — the network is wider than the table.
| Parameter | Range |
|---|---|
| Wire gauge | 34 AWG – 2/0 AWG |
| Terminations | Crimp, IDC, solder cup, ultrasonic weld, screw and ring terminal |
| Connector families | JST, Molex, TE, Hirose, Amphenol, Deutsch, M8/M12 and D-sub |
| Harness length | 50 mm to 30 m |
| Workmanship standard | IPC/WHMA-A-620 Class 1, 2 and 3 |
| Hipot test | Up to 3,000 V AC |
| Ingress protection | Up to IP67 with overmoulded or sealed transitions |
| Batch size | 1-off prototypes to 50,000+ per year |
| Prototype lead time | From 7 working days after component availability |
How it runs
From enquiry to delivered product
Send the harness drawing
Wire list, connector schedule, lengths, and the enclosure or panel it routes through.
Buildability review
Bend radius, strain relief, service loop and label position checked before tooling is committed.
Quote and sample build
Costed quote, then a first-article loom with a dimensional and electrical test report.
Fit check in your assembly
You confirm the sample fits and routes correctly. Changes are folded into the controlled drawing.
Production with 100% test
Every assembly tested and labelled; crimp pull-force checked at each setup and shift change.
Kitted delivery
Bagged, labelled and kitted to your line sequence, delivered to schedule.
Do you have a project we can help with?
Send your BOM, Gerber files and drawings — you get a costed, capability-matched quote back.
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